TOYO GIKEN CO.,LTD.
Continuous Vacuum Freeze-Drying Equipment.....Thermal technology and Its Application

Vacuum freeze-drying equipment, the source of instant foods
  Vacuum freeze-drying is the way food is frozen while its moisture content is removed through sublimation at low temperatures in a vacum setting.
This technique which used to be applied in microbiology,medicine and pharmacology,is now applied in the equipment used in the production of instant foods such as cup noodles and instant soups,Only vacuum freeze-drying can preserve beef,lobster and vegetables while retaining their original form, in addition it produces superior instant foods in which the original flavor and taste of the ingredients are not lost.
Another important point is that instant foods produced by freeze-drying are stable so that long-term storage is possible .
You are invited to place orders for anything concerning freeze-drying;we will undertake the entire process from design to delivery of the finished equipment.

Futures of Toyo Giken vacuum freeze-drying equipment
 
  1. The inflating-vacuum system saves energy while guaranteeing stable cold temperatures resulting in high quality products.
  2. The equipment reduces initial production costs.
  3. Use of a monorail system to moves products from the cooking room to the post- treatment room.
  4. The use of a special plate heater to maximize drying efficiency.
vacuum freeze-drying equipment Device overall location diagram
 

Specifications of vacuum freeze-drying equipment for foods
 
Item / Model
TFD-250LF2
TFD-500LF2
TFD-1000LF2
TFD-1500LF2
TFD-2500LF2
(L/CYCLE)Freezing capability
250L
500
1000
1500
2500
Shelf temperature Heat Transfer system  
<<<
Raditional heating
>>>
 
Heating  
<<<Normal
temprature 100°C~
>>>
 
Shelf Demensions(mm)
920w×2600L×22
575w×3,000L×22
575w×4,300L×22
575w×7,190L×22
575w×4,845×22
Number of shelves
11+1
16+1
16+1
16+1
19+1
Tray Area (m²)
24
48
72
120
200
Demensions(mm)
450×600×35H
680×550×35H
680×550×35H
680×550×35H
680×550×35H
Number of trays,material
88 A1
128 AL
192 AL
320 AL
532 AL
Tray insertion system
individual insertion
Cart loading
<<<
Monorail system
>>>
Drying can Material finish
<<<
SS-400+
Zn. Metalicon >>>  
Demensions(mm)
1,500¢×2,600L
2,300¢×5,900L
2,300¢×7,200L
2,300¢×12,400L
1950w×2,200L×10,620
Shape
Circular double doors
<<<
Circular single door
>>>
Square single door
Shelf heating system  
<<< Stream
or hot water heating >>>  
Cold trap Type
Separately installed
     
Separately installed
Cooling system  
<<< Cold
mideum direct
expansion >>>  
Freezing temperature  
<<<
-40°C
>>>  
Circulation pump motive power(kw)  
7
8
10
15
Refrigerator Type
<<<Freon
refrigerator rew-
type two-stage
refrigerator/R-22 Freon refrigerant >>>
Motive power (kw)
22
55
75
110
165
Vacuum pump motive power(kw)
15.4
25.7
32
59.2
70
Measuring instrument  
<<<12-point
temperature / press ure recorder >>>  
 
<<< Pirani
vacuum
gauge >>>  
<<<Automatic
thermal controller
(Cam type program
controller) >>>
 
Service repuired cooling water(l/min)
25
40
50
60
80
AC 200V 3¢ KVA  
120
152
250
350
Amount of vapour (kg / h)
60
120
250
350
600
Note : Can be manufactured to required specifications.


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